Description

An Indispensable Tool for Rhinestone Heat Transfer Processing Enterprises

I. Core Features

The Automatic Rhinestone Setting Machine is a professional equipment that realizes the full-process automation of rhinestone inlay from raw materials to finished products. Through the collaboration of mechanical structure, vision system, and electronic control system, it automatically completes rhinestone sorting (distinguishing front and back sides, size screening), substrate conveying and fixing, precise alignment of rhinestones and substrates, inlay process execution (thermal curing / pressing / dispensing), and finished product quality inspection, without manual intervention in key links. Its core features are different from traditional equipment, specifically reflected in five aspects:

1. Full-process automation: Integrates "sorting - feeding - positioning - inlaying - quality inspection - receiving" modules. From pouring rhinestones into the hopper to outputting finished products, no manual assistance is required throughout the process (only regular replenishment of rhinestones and substrates is needed), with an automation rate of ≥98%;
2. Compatibility with multiple types of rhinestones: Supports thermal curing rhinestones (with hot-melt adhesive at the bottom), adhesive-free pressing rhinestones (relying on mechanical crimping), claw-set rhinestones (fixed by metal claws), and dispensing-type rhinestones (requiring automatic dispensing by the equipment). It can adapt to different types by replacing the inlay execution module (heating head / pressing claw / dispensing valve). The rhinestone size ranges from 0.5 to 15mm, and the shape is compatible with round and special-shaped (marquise, heart-shaped);
3. Multi-substrate adaptation capability: Through an adjustable conveying system and customized fixtures, it is suitable for flexible substrates (cotton, silk, leather), rigid substrates (metal nameplates, plastic casings, ceramics), and curved substrates (mobile phone cases, shoes and hats, water cups). The substrate thickness is compatible with 0.1-10mm;
4. High precision and high production capacity: Adopts "megapixel vision + servo drive" positioning, with an inlay error of ≤0.1mm (far exceeding the manual 2-5mm); multi-inlay head parallel design (2-16 heads), single-head efficiency of 1000-3000 pieces/hour, and the whole machine can reach up to 50000 pieces/hour, with a consistent qualification rate of ≥99%;
5. Intelligent process regulation: Equipped with a PLC + touch screen control system, supporting the storage of more than 1000 sets of process parameters (such as "silk + 3mm thermal curing drill: 130℃/0.3MPa/2 seconds", "metal + 5mm claw-set drill: pressing force 0.6MPa / claw depth 1mm"), and can be connected to the MES system to realize production data traceability (inlay quantity, qualification rate, fault records).

Classification System

According to the type of inlay process, automatic rhinestone setting machines can be divided into multiple categories:

Classification Dimension	Specific Type	Core Parameters and Application Scenarios
Inlay Process Type	Thermal Curing Automatic Rhinestone Setting Machine	Integrates a heating inlay module (temperature 80-200℃, pressure 0.2-0.8MPa), suitable for thermal curing rhinestones, with an inlay efficiency of 10000-30000 pieces/hour. Core applications include clothing and home textiles (such as sportswear logos, curtain decorations)
	Mechanical Pressing Automatic Rhinestone Setting Machine	Equipped with metal pressing claws / heads (pressing force 0.3-1.0MPa), suitable for adhesive-free pressing drills and claw-set rhinestones. No heating is required, avoiding thermal damage to substrates. Applied in metal jewelry and 3C plastic accessories (such as jewelry, earphone casings)
	Dispensing-Inlay Integrated Automatic Machine	Integrates an automatic dispensing module (dispensing precision ±0.05mm) + inlay module, suitable for adhesive-free rhinestones. Dispensing is performed first, then inlaying, compatible with difficult-to-adhere substrates such as glass and ceramics. Applied in home decorations and high-end gifts (such as water cups, photo frames)
	Hybrid Process Automatic Rhinestone Setting Machine	Can switch between thermal curing / pressing / dispensing modules (module replacement time ≤15 minutes), suitable for multiple types of rhinestones and substrates, with high flexibility. Applied in multi-category factories (such as enterprises producing clothing, jewelry, and 3C accessories simultaneously)

Core Technologies

The technical core of the automatic rhinestone setting machine lies in solving three major problems: "sorting of multiple types of rhinestones", "positioning of multiple substrates", and "coordination of multiple process executions". The key technologies include:

1. Intelligent Sorting and Feeding System

Multi-channel sorting: The vibrating plate (frequency adjustable from 50-200Hz) conveys rhinestones in separate channels according to size/shape, with built-in visual inspection (resolution ≥2 million pixels) to eliminate reversed and damaged rhinestones (sorting accuracy ≥99.8%), supporting alternate feeding of dual hoppers (no shutdown for material replenishment);
Negative pressure suction nozzle feeding: Silicone suction nozzles (diameter 0.6-15.2mm) are equipped according to rhinestone size, with negative pressure control of -0.06 to -0.1MPa (low negative pressure for mini drills to prevent crushing), and the suction nozzle is driven by a linear module to move (positioning accuracy ±0.05mm);

2. High-Precision Positioning and Substrate Conveying System

Visual positioning: Two industrial cameras (resolution ≥5 million pixels), one identifying the rhinestone position and the other identifying the substrate reference mark (cross mark / QR code). The alignment deviation is calculated by AI algorithm, and the servo motor adjusts in real time (adjustment response ≤0.1 second);
Substrate conveying: For flexible substrates (fabrics), "belt conveying + negative pressure adsorption" is used (tension control 5-30N); for rigid substrates (metal / plastic), "fixture positioning + robotic arm conveying" is used (positioning error ≤0.1mm); for curved substrates, "rotary platform + 3D scanning" is used (real-time acquisition of curved surface shape);

3. Multi-Process Inlay Execution System

Thermal curing inlay module: PID temperature-controlled heating head (temperature accuracy ±1℃), pressure cylinder controls the pressing force (0.2-0.8MPa), thermal curing time is 1-3 seconds (adapting to different hot-melt adhesives), and the surface of the heating head is coated with Teflon to prevent sticking;
Mechanical pressing module: Metal pressing claws (hardness above HRC55) or pressing heads, servo motor controls the pressing force (0.3-1.0MPa) and pressing depth (0.1-2mm), suitable for claw setting and adhesive-free pressing;
Dispensing-inlay module: Piezoelectric dispensing valve (dispensing volume adjustable from 0.001-0.1μL), dispensing is performed first at the preset position of the substrate, then inlaying is carried out. The interval between dispensing and inlaying is ≤0.5 seconds (to avoid glue curing);

4. Finished Product Quality Inspection and Receiving System

Visual quality inspection: After inlaying, the camera detects whether the rhinestones are misaligned, fallen off, or reversed. Unqualified products are automatically marked and diverted (rejection rate 100%);
Automatic receiving: Qualified products are diverted according to the substrate type. Flexible substrates (fabrics) are rolled up, and rigid substrates (3C accessories) are stored in material boxes, supporting counting statistics (hourly / daily output is automatically recorded).

Main Evaluation Points

Inlay precision

Randomly select 100 rhinestones, the average deviation between the actual inlay position and the design coordinate is ≤0.1mm (≤0.2mm for curved substrates).

Inlay firmness

After 50 washes (GB/T 3921-2008) for thermal curing rhinestones, 500 rubs (ASTM D3514) for pressing rhinestones, and 10N pull test for claw-set rhinestones, the shedding rate is ≤0.5%.

Sorting accuracy

Continuously sort 10000 rhinestones, the rejection rate of reversed and damaged rhinestones is ≥99.8%, and there is no shutdown caused by material jamming.

Continuous operation stability

After 12 hours of continuous work, the equipment has no faults such as sorting jams, positioning deviations, or inlay failures, and the fault shutdown rate is ≤0.2%.

HOTFIXCHINA can provide you with equipment meeting various processing requirements to satisfy your production needs and improve production efficiency.

Core Parameters Overview

Item	Description
Product Category	Brushing machine
Product Type	Automatic Rhinestone Brushing machine
Brand	Huayue
Product No.	HY 1M960
Size of Rhinestone	1.5mm-7.5mm
Voltage	220V
Driving mode	Motor drive system
Power	300W
Processing Size	90*60cm
Weight	124KG
Packing size	1269692cm

FAQ

Q: What are the main detection methods for the Automatic Hot Stamping Machine?

A: The detection methods are as follows:
1. Inlay precision: Randomly select 100 rhinestones, the average deviation between the actual inlay position and the design coordinate is ≤0.1mm (≤0.2mm for curved substrates);
2. Inlay firmness: After 50 washes (GB/T 3921-2008) for thermal curing rhinestones, 500 rubs (ASTM D3514) for pressing rhinestones, and 10N pull test for claw-set rhinestones, the shedding rate is ≤0.5%;
3. Sorting accuracy: Continuously sort 10000 rhinestones, the rejection rate of reversed and damaged rhinestones is ≥99.8%, and there is no shutdown caused by material jamming;
4. Continuous operation stability: After 12 hours of continuous work, the equipment has no faults such as sorting jams, positioning deviations, or inlay failures, and the fault shutdown rate is ≤0.2%.

Q: What is the warranty period of the Automatic Hot Stamping Machine?

A: The normal warranty period is one year.

Hot Tags: automatic rhinestone setting machine, China automatic rhinestone setting machine manufacturers, suppliers, factory, Automatic Rhinestone Setting Machine, Hotfix Applicator, Mini Rhinestone Transfer Machine, Rhinestone Hot Fix Machine, Ultrasonic Hot Fix Machine, Ultrasonic Rhinestone Hotfix Machine